In aerospace, automobile manufacturing, energy equipment and other fields, the production of large and complex castings has been a difficult problem. The traditional sand casting process has the disadvantages of long cycle time, high cost, insufficient precision, etc. It is also limited by mold development and manual operation. How to break through the technical bottleneck and realize efficient, accurate and green integrated manufacturing? SANDI Technology brings a new solution.

Breaking with tradition: 3DP sand printing technology for more freedom in manufacturing

SANDI Technology has independently developed and launched the3DPTEK - J2500 Sand PrinterIt adopts inkjet sand 3D printing technology, breaking the traditional process limitations, no mold development, digital moldless molding, molding size up to 2500×1500×1000mm, which can easily cope with the production needs of large and complex castings in the fields of aviation and aerospace, electric power and energy, ships, pumps and valves, and construction machinery.

highly accurate(math.) genusIntelligence to improve casting quality

High-precision printing: the use of precision motion control system and 400dpi ultra-fine printheads, precise control of multi-agency high-efficiency cooperative work, the highest printing accuracy ±0.3mm, reducing the traditional splicing process errors, to protect the complex structure of the integrated molding.

Advanced Technology Integration: Piezo inkjet technology + high resolution inkjet system + special binder to realize high speed large format accurate printing.

Automated process: from parameter setting to outputting finished products, the equipment can autonomously complete operations such as printing, testing and alarming, and support remote monitoring, the production process is safe and efficient, without manual guarding.

Efficient cost reduction(math.) genusPromoting Green Smart Manufacturing

Efficiency Improvement: Molding efficiency ≥ 210L/h, production efficiency is dozens of times of the traditional process, double working box design to further optimize the production capacity, to achieve 24-hour uninterrupted production.

Cost reduction: eliminating the cost and time of mold development, reducing material waste by 30%, reducing the burden of enterprise production.

Green Smart: Low energy consumption and low emission processes meet environmental requirements.

Wide range of application scenarios(math.) genusRealize unlimited design possibilities

Whether it is a shaped surface, an internal runner, or a complex structure with many holes, 3DPTEK - J2500 can handle it easily. Designers can get rid of the limitations of machining, with the help of 3D software to give full play to their creativity, and truly realize "what you think is what you get".

SANDY TECHNOLOGY 3D printing technology empowers casting

Enhance the ability of new product development: no metal molds, reduce the cost of new product development, shorten the production cycle; enhance the enterprise's ability to develop new products, new customers and the ability to grab orders for bulk orders.

Rapid delivery of small-lot products: Low-cost, high-efficiency production of small-lot products through 3D printing or a combination of 3D printing and traditional processes.

Reduce process validation risk: Reduce the risk of failure and mold repair time by validating the process before opening the metal mold.

Rapid Manufacturing of Metal Molds: Rapid manufacturing of metal molds through 3D casting process, shortening the manufacturing cycle and reducing the manufacturing cost by more than 20%.

Optimize the process, improve the technical level: meet the demand for lightweight, complex structure products, realize integrated molding, parts manufacturing into components manufacturing, to help casting enterprises to improve the technical level, increase the added value of products, and enhance the level of corporate profitability.

Improve material utilization: Improve casting material utilization and reduce resource consumption.

Enhance the corporate image and improve the production environment: reduce labor intensity and alleviate recruitment problems.

Why choose SANTI TECHNOLOGY?

Stable and reliable equipment, proven in the market: 30 years of experience in powder laying technology, stable and reliable equipment, proven in the market, some users have purchased 3D printers that have been successfully and stably running for more than 20 years.

Meanwhile, we have mastered the "3DP+SLS+BJ+SLM" process: we have the typical application scenario of additive manufacturing of the Ministry of Industry and Information Technology - "3DP+SLS" composite sand molding process.

Hands-on training, professional guidance: Provide comprehensive process guidance, equipment training, etc. through its multiple 3D manufacturing centers.

Nationwide after-sales service, timely response: Through its multiple 3D manufacturing centers to provide timely after-sales service nearby, to ensure rapid response.

Market synergy and resource sharing: help customers expand business opportunities and enhance market competitiveness.

The full-size 3DP casting sand and SLS casting sand/wax series of printers independently developed by SANDI Technology can meet the manufacturing needs of products of different sizes and materials, and help users maximize their productivity with lower unit costs and shorter delivery times.

Figure: 1.6m, 1.8m, 4m 3DP casting sand printers

Figure: SLS Casting Sand/Wax Printer

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